CS 23.2235 Structural strength

ED Decision 2017/013/R

The structure must support:

(a) limit loads without:

(1) interference with the safe operation of the aeroplane; and

(2) detrimental permanent deformation.

(b) ultimate loads.

AMC1 23.2235 Structural strength

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.8  Structural Strength

F3114-21 Standard Specification for Structures

F3408/F3408M-21 Standard Specification for Aircraft Emergency Parachute Recovery Systems

AMC2 23.2235 Structural strength

ED Decision 2017/025/R

CS-23 Amdt 4

23.305 Strength and deformation

23.307 Proof of structure

23.641 Proof of strength - Wings

23.651 Proof of strength - Control surfaces

23.659 Mass Balance

23.681 (a) Limit load static tests - Control System

23.723 Shock absorption tests

23.725 Limit drop tests

23.726 Ground load dynamic tests

23.727 Reserve energy absorption drop tests

23.729(a) Landing gear extension and retraction system

23.737 Skis

23.843(a) Pressurization tests

23.1435(a)(1) Hydraulic Systems

AMC3 23.2235 Structural strength

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.305 Strength and deformation

VLA.307 Proof of structure

VLA.641 Proof of strength - Wings

VLA.651 Proof of strength - Control surfaces

VLA.659 Mass Balance

VLA.681 Limit load static tests - Control System

VLA.723 Shock absorption tests

VLA.725 Limit drop tests

VLA.726 Ground load dynamic tests

VLA.727 Reserve energy absorption drop tests

VLA.729 Landing gear extension and retraction system

VLA.737 Skis

VLA.1436 Hydraulic manually-powered brake systems

CS 23.2240 Structural durability

ED Decision 2017/013/R

(a) The applicant must develop and implement inspections or other procedures to prevent structural failures due to foreseeable causes of strength degradation, which could result in serious or fatal injuries, or extended periods of operation with reduced safety margins. Each of the inspections or other procedures developed under CS 23.2240 must be included in the Airworthiness Limitations Section of the Instructions for Continued Airworthiness required by CS 23.2625.

(b) For Level-4 aeroplanes, the procedures developed for compliance with CS 23.2240(a) must be capable of detecting structural damage before the damage could result in structural failure.

(c) For pressurised aeroplanes:

(1) the aeroplane must be capable of continued safe flight and landing following a sudden release of cabin pressure, including sudden releases caused by door and window failures;

(2) for aeroplanes with maximum operating altitude greater than 12 497 m (41 000 ft), the procedures developed for compliance with CS 23.2240(a) must be capable of detecting damage to the pressurised cabin structure before the damage could result in rapid decompression that would result in serious or fatal injuries.

(d) The aeroplane must be designed to minimise hazards to the aeroplane due to structural damage caused by high-energy fragments from an uncontained engine or rotating-machinery failure.

AMC1 23.2240 Structural durability

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.9 Structural Durability & 9.11 Equipment Containing High-Energy Rotors

F3061/F3061M-20 Standard Specification for Systems and Equipment in Small Aircraft

F3066/F3066M-18 Standard Specification for Aircraft Powerplant Installation Hazard Mitigation

F3115/F3115M-20 Standard Specification for Structural Durability for Small Aeroplanes

F3380-19 Standard Practice for Structural Compliance of Very Light Aeroplanes

F3116/F3116M-18e2 Standard Specification for Design Loads and Conditions

AMC2 23.2240 Structural durability

ED Decision 2017/025/R

CS-23 Amdt 4

23.571 Metallic pressurized cabin structures

23.572 Metallic wing, empennage, and associated structures

23.573 Damage tolerance and fatigue evaluation of structure

23.574 Metallic damage tolerance and fatigue evaluation of commuter category airplanes

23.575 Inspections and other procedures

23.627 Fatigue strength

23.1461 Equipment containing high-energy rotors

AMC3 23.2240 Structural durability

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.572 Metallic wing, empennage, and associated structures

VLA.627 Fatigue strength

CS 23.2245 Aeroelasticity

ED Decision 2017/013/R

(a) The aeroplane must be free from flutter, control reversal, and divergence:

(1) at all speeds within and sufficiently beyond the structural design envelope;

(2) for any configuration and condition of operation;

(3) accounting for critical degrees of freedom; and

(4) accounting for any critical failures or malfunctions.

(b) The applicants’ design must account for tolerances for all quantities that affect flutter.

AMC1 23.2245 Aeroelasticity

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.10  Aeroelasticity

F3061/F3061M-20 Standard Specification for Systems and Equipment in Small Aircraft

F3093/F3093M-21 Standard Specification for Aeroelasticity Requirements

AMC2 23.2245 Aeroelasticity

ED Decision 2017/025/R

CS-23 Amdt 4

23.629 Flutter

23.687 Spring devices

23.677(c) Trim systems

AMC3 23.2245 Aeroelasticity

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.629 Flutter

VLA.687 Spring devices

VLA.677 Trim systems

CS 23.2250 Design and construction principles

ED Decision 2017/013/R

(a) Each part, article, and assembly must be designed for the expected operating conditions of the aeroplane.

(b) Design data must adequately define the part, article, or assembly configuration, its design features, and any materials and processes used.

(c) The suitability of each design detail and part having an important bearing on safety in operations must be determined.

(d) The control system must be free from jamming, excessive friction, and excessive deflection when the aeroplane is subjected to expected limit air loads.

(e) Doors, canopies, and exits must be protected against inadvertent opening in flight, unless shown to create no hazard, when opened in flight.

AMC1 23.2250 Design and construction principles

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.11  Design and Construction Principles

F3061/F3061M-20 Standard Specification for Systems and Equipment in Small Aircraft

F3232/F3232M-20 Standard Specification for Flight Controls in Small Aircraft

F3114-21 Standard Specification for Structures

F3380-19 Standard Practice for Structural Compliance of Very Light Aeroplanes

F3408/F3408M-21 Standard Specification for Aircraft Emergency Parachute Recovery Systems

AMC2 23.2250 Design and construction principles

ED Decision 2017/025/R

CS-23 Amdt 4

23.601 General

23.603 Materials and workmanship

23.683 Operation tests

23.687 Spring devices

23.689 Cable systems

23.731 Wheels

23.733(a), (c) Tires

23.735(b) Brakes

23.775(b), (c), (d) Windshields and windows

23.783(b), (c)(1), (e) Doors

23.807(d)(2) Emergency Exits

23.859(b) through (i) Combustion heater fire protection

23.1323 Airspeed indicating system

23.1325(a) through (e) Static Pressure System

23.1435(a)(3), (c) Hydraulic Systems

23.1445(a), (b) Oxygen distribution system

AMC3 23.2250 Design and construction principles

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.601 General

VLA.603 Materials and workmanship

VLA.683 Operation tests

VLA.687 Spring devices

VLA.689 Cable systems

VLA.731 Wheels

VLA.733 Tires

VLA.735 Brakes

VLA.775 Windshields and windows

VLA.783 Exits

VLA.807 Emergency Exits

VLA.1323 Airspeed indicating system

VLA.1325 Static Pressure System

VLA.1436 Hydraulic manually-powered brake systems

CS 23.2255 Protection of structure

ED Decision 2017/013/R

(a) Each part of the aeroplane, including small parts such as fasteners, must be protected against deterioration or loss of strength due to any cause likely to occur in the expected operational environment.

(b) Each part of the aeroplane must have adequate provisions for ventilation and drainage.

(c) For each part that requires maintenance, preventive maintenance, or servicing, the applicant must incorporate a means into the aeroplane design to allow such actions to be accomplished.

AMC1 23.2255 Protection of structure

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.12  Protection of Structure

F3061/F3061M-20 Standard Specification for Systems and Equipment in Small Aircraft

F3232/F3232M-20 Standard Specification for Flight Controls in Small Aircraft

F3114-21 Standard Specification for Structures

F3380-19 Standard Practice for Structural Compliance of Very Light Aeroplanes

F3066/F3066M-18 Standard Specification for Aircraft Powerplant Installation Hazard Mitigation

F3408/F3408M-21 Standard Specification for Aircraft Emergency Parachute Recovery Systems

AMC2 23.2255 Protection of structure

ED Decision 2017/025/R

CS-23 Amdt 4

23.607 Fasteners

23.609 Protection of Structure

23.611 Accessibility

23.689(a)(3) Cable systems

AMC3 23.2255 Protection of structure

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.607 Self-locking nuts

VLA.609 Protection of Structure

VLA.611 Accessibility

VLA.689 Cable systems

CS 23.2260 Materials and processes

ED Decision 2017/013/R

(a) The applicant must determine the suitability and durability of materials used for parts, articles, and assemblies, the failure of which could prevent continued safe flight and landing, accounting for the effects of likely environmental conditions expected in service.

(b) The methods and processes of fabrication and assembly used must produce consistently sound structures. If a fabrication process requires close control to reach this objective, the applicant must define the process with an approved process specification as part of the design data.

(c) Except as provided for in CS 23.2260(f) and (g), the applicant must select design values that ensure material strength with probabilities that account for the criticality of the structural element. Design values must account for the probability of structural failure due to material variability.

(d) If material strength properties are required, a determination of those properties must be based on sufficient tests of material meeting specifications to establish design values on a statistical basis.

(e) If thermal effects are significant on a critical component or structure under normal operating conditions, the applicant must determine those effects.

(f) Design values, greater than the minimums specified by CS 23.2260, may be used, where only guaranteed minimum values are normally allowed, if a specimen of each individual item is tested before use to determine that the actual strength properties of that particular item will equal or exceed those used in the design.

(g) An applicant may use other material design values if specifically approved by EASA.

AMC1 23.2260 Materials and processes

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.13  Materials and Processes

F3114-21 Standard Specification for Structures

F3380-19 Standard Practice for Structural Compliance of Very Light Aeroplanes

F3408/F3408M-21 Standard Specification for Aircraft Emergency Parachute Recovery Systems

AMC2 23.2260 Materials and processes

ED Decision 2017/025/R

CS-23 Amdt 4

23.603 Materials and workmanship

23.605 Fabrication methods

23.613 Material strength properties and design values

AMC3 23.2260 Materials and processes

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.603 Materials and workmanship

VLA.605 Fabrication methods

VLA.613 Material strength properties and design values

CS 23.2265 Special factors of safety

ED Decision 2017/013/R

(a) The applicant must determine a special factor of safety for each critical design value for each part, article, or assembly for which that critical design value is uncertain, and for each part, article, or assembly that is:

(1) likely to deteriorate in service before normal replacement; or

(2) subject to appreciable variability because of uncertainties in manufacturing processes or inspection methods.

(b) The applicant must determine a special factor of safety using quality controls and specifications that account for each:

(1) type of application;

(2) inspection method;

(3) structural test requirement;

(4) sampling percentage; and

(5) process and material control.

(c) The applicant must multiply the highest pertinent special factor of safety in the design for each part of the structure by each limit load and ultimate load, or ultimate load only, if there is no corresponding limit load, such as occurs with emergency condition loading.

AMC1 23.2265 Special factors of safety

ED Decision 2023/002/R

ASTM F44 F3264-21 Standard Specification for Normal Category Aeroplanes Certification

6.14  Special Factors of Safety

F3061/F3061M-20 Standard Specification for Systems and Equipment in Small Aircraft

F3114-21 Standard Specification for Structures

F3380-19 Standard Practice for Structural Compliance of Very Light Aeroplanes

AMC2 23.2265 Special factors of safety

ED Decision 2017/025/R

CS-23 Amdt 4

23.619 Special factors

23.621 Casting factors

23.623 Bearing factors

23.625 Fitting factors

23.657 Hinges

23.681(b) Limit load static tests - Control System

23.693 Joints

23.785 Seats, berths, litters, safety belts, and shoulder harnesses

AMC3 23.2265 Special factors of safety

ED Decision 2017/025/R

CS VLA Amdt 1

VLA.619 Special factors

VLA.621 Casting factors

VLA.623 Bearing factors

VLA.625 Fitting factors

VLA.657 Hinges

VLA.681 Limit load static tests - Control System

VLA.693 Joints

VLA.785 Seats, safety belts, and harnesses